Capacity
15 tons/hour
Project Type
Organic and Organomineral Granular Fertilizer Production Plant
Raw Material Source:
Digestate solid fraction from biogas plant
Country
Turkey
Project Description
Within the scope of this project, an organic and organomineral granular fertilizer production plant with a capacity of 15 tons/hour, designed to operate fully integrated with Bioden’s biogas facility, was engineered, manufactured, and commissioned by HILTAR Engineering.
The plant features an integrated production structure aimed at converting the solid digestate fraction from the biogas process—after stabilization, hygienization, and drying in a biocomposter—into a value-added final product in granular form.
Scope of Work
- Process and mechanical design
- Engineering of a biogas-integrated granulation line
- Manufacturing of equipment suitable for organic and organomineral production
- Line integration and on-site implementation
- Commissioning and process optimization
Technical Features
- Feeding and granulation system optimized for biogas-derived solid digestate
- Process design suitable for organic and organomineral formulations
- Closed-loop production including drying, screening, and recycle systems
- Industrial equipment designed for continuous and stable operation
- Low energy consumption and high process efficiency
Results & Performance
- Conversion of biogas residues into value-added products
- Stable and continuous production at nominal capacity
- Homogeneous granule structure and high product quality
- Sustainable and economical operation through integrated plant design